Ujigami | Top Manufacturing Execution System MES 2025
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Ujigami



Transforming Manufacturing Execution

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Edward Dickson, Ujigami | Manufacturing Tech Insights | Top Manufacturing Execution System MESEdward Dickson, CEO
Ujigami is making significant strides in the Manufacturing Execution System (MES) space by offering a comprehensive and efficient solution that prioritizes real-time coordination and control, complete traceability and robust reporting. With over 25 years of experience, the company has successfully developed and widely deployed a dynamic active control approach to manufacturing.

In its early days, MES was seen as a tool to coordinate, control, and report on the manufacturing processes. However, according to Edward Dickson, CEO of Ujigami, the industry’s view of MES has devolved to simple data collection and monitoring.

“But we have retained our focus on coordination and active real-time control, ensuring that the Ujigami software is not just collecting data, but actively managing and improving the processes as they occur,” explains Dickson.

Ujigami’s unique approach is built on its ability to handle real-time data processing and rules based decision making with minimal latency. Unlike most other MES solutions that respond to data inputs in seconds, Ujigami’s system works in milliseconds, making it capable of controlling processes at a speed that drives tangible productivity gains. This real-time capability allows Ujigami to take on functionality typically programmed in PLCs. Ujigami’s MES solution can be configured (no programming required) to replace the logic embedded within PLCs, simplifying machine control and eliminating unnecessary complexities while improving machine speed, efficiency and uptime.

Ujigami’s active controls are easily configured by a technical employee with no knowledge of programming. Ujigami builds on the familiar tools of process flow diagrams, control plans and work instructions.

“If someone can create a work instruction, they can configure Ujigami. But instead of being a static document that few people reference, Ujigami takes active control of the manufacture of every part to ensure it is produced to specification” states Dickson. “Ujigami is like having your best supervisor continuously working directly with every machine and operator to ensure all tasks and processes are completed to specification. And if a problem arises, Ujigami automatically invokes containment and corrective actions.”

  • We have retained our focus on coordination and active real-time control, ensuring that the Ujigami software is not just collecting data, but actively managing and improving the processes as they occur.


In addition, Ujigami’s contextual graphical work instructions are displayed to operators and setup personnel at the correct time that the information is required. Because Ujigami can be easily connected to every device and operation, and has intimate control of the manufacturing process, Ujigami is able to provide detailed traceability and extensive reporting.

In addition to its real-time control and coordination features, Ujigami offers a robust suite of browser-based reporting tools. These include customizable scoreboards and dashboards, which display critical metrics like parts per hour and cycle time, giving employees immediate feedback on their performance. This helps drive Continuous Improvement by allowing users to see how they’re doing in real time. Furthermore, Ujigami’s reporting capabilities extend beyond basic metrics to include comprehensive OEE (Overall Equipment Effectiveness) calculations and real-time metrics such as Mean Time between Failure and Mean Time To Repair. These insights help organizations identify performance opportunities and areas of excellence, allowing them to celebrate successes and focus on solving critical problems. And Ujigami’s direct connection to ERP systems enables those systems to perform more effectively as well.

In a market where speed, accuracy, and real-time insights are critical, Ujigami stands out as a game-changer in the MES space. Its system provides the tools needed to control and coordinate production and a deep reservoir of data that can be leveraged for continuous performance improvements. With its commitment to real-time control and insightful reporting, Ujigami is helping manufacturers stay ahead of the curve in an increasingly competitive industry.

Deep Dive

Manufacturing Intelligence Solutions: Turning Data Into Factory-Wide Coordination

Manufacturing leaders have spent years investing in connected equipment, industrial sensors and automation technologies. Yet many facilities still struggle to translate those investments into consistent plant-wide performance. Data often remains trapped within individual machines, production cells or software applications, creating islands of visibility rather than a coordinated manufacturing environment. The challenge is no longer collecting information. It is turning that information into timely decisions that support quality, throughput and responsiveness without adding complexity for operators. Manufacturing intelligence solutions have emerged as a response to this gap. Their value lies in their ability to connect production assets, interpret real-time conditions and coordinate actions across the factory. Buyers evaluating these platforms should look beyond dashboards and reporting functions. The strongest solutions act as a decision layer between equipment, people and production objectives, ensuring that information leads directly to action. A meaningful solution should be able to work across a mix of modern and legacy equipment. Many manufacturers operate facilities that contain assets from different generations, making wholesale replacement impractical. Intelligence platforms that can integrate diverse devices, collect information from multiple sources and create a common process framework provide a faster path to value. This capability becomes increasingly important as more sensors, monitoring technologies and connected devices enter the manufacturing environment. Another consideration is the ability to maintain process control while supporting product quality requirements. Manufacturing conditions change continuously, and not every production step can be verified automatically. Effective platforms help enforce validation activities, inspection requirements and process checks while maintaining traceability. This creates greater confidence that deviations are identified quickly and contained before they affect downstream production or customer deliveries. "Ujigami supports process enforcement, quality validation and integration across diverse equipment environments." Ease of adoption also separates successful implementations from disappointing ones. Many digital manufacturing initiatives fail because they demand extensive programming expertise or place additional burdens on plant personnel. Systems that simplify configuration, automate technical tasks and guide users through process creation allow manufacturers to focus on improvement rather than software management. The objective should be to reduce the effort required to manage production while increasing the quality of decisions being made throughout the facility. When these capabilities come together, the impact extends beyond technology. Manufacturers often experience lower inventory accumulation, improved production flow and greater confidence in daily execution. Teams spend less time reacting to uncertainty and more time addressing measurable issues. This shift also improves how managers allocate labor, respond to constraints and protect delivery schedules when demand changes. The result is a factory environment that operates with greater predictability, visibility and coordination. Among providers in this space, Ujigami stands out as a compelling choice for manufacturers pursuing factory-wide intelligence. Its approach centers on serving as the logic layer that connects equipment, sensors and production processes into a coordinated system. The platform enables manufacturers to create smart manufacturing workflows without extensive programming while maintaining real-time visibility into production activity. It supports process enforcement, quality validation and integration across diverse equipment environments. Its ability to direct manufacturing actions, coordinate automated systems and simplify adoption aligns closely with the qualities that distinguish leading manufacturing intelligence solutions. For organizations seeking greater control, improved quality assurance and more efficient production execution, Ujigami represents a strong recommendation. ...Read more
Top Manufacturing Execution System MES 2025

Company
Ujigami

Management
Edward Dickson, CEO

Description
Ujigami is making significant strides in the Manufacturing Execution System (MES) space by offering a comprehensive and efficient solution that prioritizes real-time coordination and control, complete traceability and robust reporting.